Monitoring Systems
Wireless Vibration Monitoring Systems
You can't walk every machine every day. Wireless sensors do it for you—continuously monitoring vibration and temperature across your entire plant, alerting you the moment something changes.
The Shift
From monthly snapshots to continuous insight.
Wireless sensors monitor every critical asset around the clock—detecting developing faults weeks before failure.
Monthly
Traditional route-based
Before: Route-Based Monitoring
A technician walks routes with a handheld analyzer—maybe monthly, maybe quarterly. Between readings, a bearing can go from healthy to catastrophic with no warning.
- Labor-intensive manual rounds
- Snapshot data only
- Faults missed between visits
24/7
Continuous wireless
After: Wireless Monitoring
Permanently mounted sensors measure vibration and temperature on your schedule—hourly, daily, or continuously. Cloud algorithms detect faults weeks or months before failure.
- Every asset monitored automatically
- Cloud dashboards & SMS/email alerts
- ISO 10816 alarm thresholds
Capabilities
What We Deliver
Asset Criticality Assessment
We help you decide which machines to monitor first based on failure impact, maintenance cost, and production criticality.
Sensor Selection & Procurement
Right sensor for each application—considering vibration range, temperature, mounting method, battery life, and wireless protocol.
Network Design & Installation
Site survey, gateway placement, sensor mounting, and network commissioning. We verify every sensor reports reliably before handover.
Cloud Dashboard Setup
Custom dashboards showing machine health, trend charts, and alarm status. Role-based access for operators, engineers, and management.
Alarm Configuration
ISO 10816 based alarm thresholds tailored to each machine type. Email and SMS notifications when conditions change.
Training & Ongoing Support
Hands-on training for your team on dashboard use and basic diagnostics. Ongoing support for alarm tuning and system expansion.
Equipment
What We Deploy
BeanAir
Wireless IoT Monitoring
Industrial wireless sensor networks for vibration, tilt, temperature, and structural health monitoring. WiFi, LoRaWAN, and 2.4 GHz platforms with cloud supervision software—the backbone of every deployment we design.
PCB Piezotronics
Industrial Monitoring Sensors
ICP accelerometers, 4-20 mA transmitters, and vibration switches. The sensors that feed both wired and wireless monitoring systems.
VMI International
Portable Vibration Analyzers
VIBER X series for route-based data collection. Use alongside wireless monitoring for detailed diagnostics when an alert triggers.
Industries
Where It's Used
Oil & Gas
Remote pumping stations and offshore platforms. Wireless sensors monitor compressors and turbines in hazardous locations where running cables is impractical or impossible.
Power Generation
Cooling water pumps, ID/FD fans, and balance-of-plant motors. Wireless monitoring extends coverage to assets that can't justify the cost of wired systems.
Water Treatment
Pump stations spread across a municipality. Wireless sensors with cellular backhaul give central visibility across dozens of sites.
Mining & Cement
Crusher drives, conveyor motors, mill bearings in extreme dust and vibration. Wireless sensors survive conditions that damage cable runs.
Manufacturing
CNC spindles, press drives, and HVAC systems. Retrofit wireless monitoring onto existing equipment with no plant shutdown required.
Marine & Offshore
Engine room equipment, thruster motors, and HVAC on vessels. Wireless eliminates cable routing through watertight bulkheads.
FAQ
Common Questions
How many sensors do I need?
Depends on your critical assets. We start with an asset criticality assessment to prioritize which machines to monitor first based on failure impact and cost.
What's the sensor battery life?
Varies by measurement frequency. Most wireless sensors last 3–5 years on a single battery with daily measurements. Continuous monitoring may require powered sensors.
Can I access data remotely?
Yes. Cloud dashboards with role-based access for operators, engineers, and management. View from any device with a browser.
Do you handle installation?
Full turnkey: site survey, gateway placement, sensor mounting, network commissioning, dashboard setup, and alarm configuration. We verify every sensor before handover.
What happens when an alarm triggers?
Email and SMS notifications to your designated team. Dashboard shows which machine, which measurement, and the severity level.
Plant-Wide Visibility
Ready to go wireless?
Tell us about your critical assets and we'll design a monitoring solution that fits your plant and budget.