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Ultrasonic Leak Detection
Compressed air leaks waste 20–30% of a typical plant's compressor output. That's money escaping through fittings, valves, and connections you can't hear. Ultrasonic detection finds them all—even in noisy environments.
How It Works
Find leaks you can't hear.
Fix the expensive ones first.
Acoustic imaging maps every leak on screen, sizes it by flow rate, and ranks it by annual cost—so your team fixes the biggest savings first.
15 m
Detection range
Compressed Air Leak Detection
LeakShooter acoustic imaging pinpoints leaks from distance—even on a loud production floor. Each leak auto-sized by flow rate and ranked by estimated annual cost.
- Visual on-screen leak mapping
- Cost quantification using your gas rates
- Works in noisy environments
40%
Of steam traps operate poorly
Steam Trap Diagnostics
Combined thermal imaging and ultrasonic contact analysis classifies each trap's condition. Catches failed-open traps leaking live steam and blocked traps causing condensate backup.
- Integrated infrared camera
- Inlet/outlet temperature verification
- About 20% of steam lost through leaking traps
Capabilities
What's Included
Acoustic Leak Imaging
Visual on-screen leak mapping that pinpoints exact locations from distance—no guesswork. Adjustable gain filters out background noise so detection works even on a loud production floor.
Built-In Cost Quantification
Each leak is automatically sized by flow rate (m³/h) and ranked by estimated annual cost using your actual gas rates. You see the financial impact before deciding what to fix first.
Steam Trap Diagnostics
Combined thermal imaging and ultrasonic contact analysis classifies each trap's operating condition. Identifies failed-open traps leaking live steam and blocked traps causing condensate backup.
Integrated Thermal Imaging
Built-in infrared camera for hotspot detection, steam trap inlet/outlet temperature verification, and insulation integrity assessment—all in one survey pass.
Prioritized Repair Report
Leaks ranked by cost impact so your maintenance team fixes the biggest savings first. Pareto analysis included with full photo documentation.
Verification Surveys
Follow-up surveys after repairs to confirm leaks are fixed and quantify actual savings achieved. Track improvement over time.
Equipment
What We Use
Synergys Technologies
LeakShooter V3+ & V2+
Acoustic imaging cameras with 128/64 MEMS microphones that visualize leaks on screen in real-time. Auto-sizes every leak by flow rate and ranks by annual cost—so you fix the expensive ones first.
- 128 MEMS microphone array (V3+)
- Built-in cost quantification
- Up to 15 m detection range
View Product →
PCB Piezotronics
Industrial Monitoring Sensors
Permanent ultrasonic sensors for continuous leak monitoring on critical systems. Complement survey-based detection with always-on coverage.
View Product →
Industries
Where It Pays Off
Manufacturing
20–30% wasteCompressed air is your most expensive utility. A single plant survey typically finds 20–30% waste and pays for itself within the first month of repairs.
Food & Beverage
$ rejected productClean room and packaging lines depend on consistent air pressure. Leaks cause pressure drops, rejected product, and wasted energy.
Petrochemical
$ hazardous gasNitrogen, hydrogen, and process gas leaks are both expensive and hazardous. Acoustic imaging finds them safely from distance without confined space entry.
Pharmaceuticals
$ compliance riskCleanroom air systems must maintain precise pressure differentials. Even small leaks compromise environmental controls and product integrity.
Automotive
$ energy costsPaint booths, pneumatic robotics, and assembly tools all run on compressed air. Leak surveys keep production consistent and energy costs down.
Glass & Ceramics
$50k+ annual savingsHigh-temperature processes use massive compressed air volumes. A 2-day survey can uncover $50,000+ in annual savings.
FAQ
Common Questions
How much can a leak survey save us?
Most plants recover the survey cost within the first month of repairs. Typical compressed air systems waste 20–30% of compressor output through leaks.
Do you need to shut down production?
No. LeakShooter detection works with systems running at normal pressure. No shutdown or isolation required.
How long does a survey take?
Depends on facility size. A typical plant survey takes 1–2 days. We cover compressed air, nitrogen, steam, and other pressurized systems.
What's in the report?
Every leak photographed, located, sized by flow rate, and ranked by annual cost. Pareto analysis shows which repairs deliver the biggest savings.
Do you do follow-up surveys?
Yes. Verification surveys after repairs confirm leaks are fixed and quantify actual savings achieved. Track improvement over time.
Find Every Leak
Ready to find your leaks?
Most plants recover the survey cost within the first month of repairs. Tell us about your facility and we'll provide a fixed-price quote.