Commissioning Services
Loop Checking & Commissioning
A measurement system is a chain—sensor, cable, junction box, signal conditioner, DAQ. One weak link and your data is wrong. We verify every connection end-to-end before you go live.
How It Works
New build or existing system.
Every channel verified.
Whether you're commissioning from scratch or auditing after modifications—you get documented proof that every measurement channel reads correctly.
New
Full system commissioning
New Installations
Commission the entire measurement system from scratch. Every channel verified from sensor through to analysis software before your first measurement.
- End-to-end signal injection
- Wiring, shielding & grounding verified
- Configuration backups & handover package
Existing
Audit & verification
System Modifications
After expansions, sensor replacements, or configuration changes—we re-verify affected channels and document the updated system state.
- Channel-by-channel verification records
- Signal conditioning & DAQ review
- As-built documentation updated
Capabilities
What's Included
End-to-End Loop Verification
Known signal injection at the sensor, verification at the DAQ. Every channel tested and documented individually.
Cable & Wiring Checks
Continuity testing, shield grounding verification, insulation resistance, and connector inspection for every cable run.
Signal Conditioning Setup
ICP current source verification, charge amplifier configuration, filter settings, and gain/offset calibration for each channel.
DAQ Configuration Review
Channel mapping, sample rate settings, trigger configuration, engineering unit scaling, and data storage verification.
System Integration Testing
Full system functional test under realistic conditions. Verify data flow from sensors through to analysis software and reporting.
Commissioning Documentation
Channel-by-channel verification records, as-built wiring documentation, configuration backups, and handover package.
Equipment
What We Bring to Site
PCB Piezotronics
Signal Conditioners & Electronics
ICP power supplies, charge amplifiers, USB converters, and DIN-rail modules. Every channel must be verified end-to-end.
View ProductPCB Piezotronics
Cables & Connectors
The physical links in every measurement chain. Cable integrity, shield grounding, and connector condition are verified during commissioning.
View ProductCrystal Instruments
Dynamic Signal Analyzers
CoCo and Spider platforms for multi-channel verification. Inject known signals and verify output across 2 to 1024 channels.
View ProductPCB Piezotronics
Test & Measurement Sensors
The sensors being commissioned. Accelerometers, force sensors, pressure transducers that must read correctly before go-live.
View ProductIndustries
Who Uses This Service
Aerospace
Flight test instrumentation demands zero tolerance for measurement errors. Every strain gauge, thermocouple, and accelerometer channel verified against known references before first flight.
Automotive Testing
NVH test cells, crash test rigs, and durability test systems. Hundreds of channels that must all read correctly from day one. One wrong scaling factor corrupts an entire test campaign.
Oil & Gas
Offshore platform condition monitoring and pipeline integrity systems. Remote locations mean commissioning must be right the first time—you can't easily send someone back.
Power Generation
Turbine monitoring, balance-of-plant protection, and efficiency measurement systems. Channels protecting million-dollar rotating equipment need perfect commissioning.
Research Labs
University and R&D facility test rigs. Complex multi-physics setups with mixed sensor types, sampling rates, and trigger configurations.
Defense
Weapons testing, blast measurement, and structural qualification. MIL-STD compliance requires documented proof of measurement chain integrity.
FAQ
Common Questions
How long does commissioning take?
Depends on channel count. A 50-channel system typically takes 2–3 days. We provide a schedule during scoping.
What types of DAQ systems do you support?
Any system—National Instruments, HBM, Brüel & Kjær, Siemens, and others. We work with the hardware you have.
What signals do you test?
ICP/IEPE accelerometers, charge-mode sensors, strain gauges, thermocouples, RTDs, voltage/current signals—any analog measurement channel.
Do you provide documentation?
Yes. Channel-by-channel verification records, as-built wiring documentation, configuration backups, and a complete handover package.
Can you verify after modifications?
Absolutely. We re-verify affected channels after sensor replacements, cable re-routes, DAQ reconfigurations, or system expansions.
End-to-End Verified
Need commissioning support?
Send us your system specs and channel list. We'll provide a scope of work and schedule that fits your project timeline.